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GZL100-25L小型實驗室干法制粒機

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  • 公司名稱石家莊科源機械設(shè)備有限公司
  • 品       牌科源機械
  • 型       號
  • 所  在  地石家莊市
  • 廠商性質(zhì)生產(chǎn)廠家
  • 更新時間2024/9/13 13:53:51
  • 訪問次數(shù)3859
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  石家莊科源機械設(shè)備有限公司原石家莊市科源機械設(shè)備研究所成立于2001.4.16日,是經(jīng)河北省科委批準組建的集科研、開發(fā)、設(shè)計、制造、銷售于一體的機械產(chǎn)品專業(yè)生產(chǎn)型企業(yè),依法注冊經(jīng)營,享有獨立的經(jīng)營權(quán)與知識產(chǎn)權(quán)。自籌建以來,與河北科技大學(xué)合作,已完成了五個課題共計 26個研發(fā)項目,擁有一支專業(yè)從事干法制粒20余年的團隊,屬高科技型企業(yè)。
  干法制粒機是我公司的主導(dǎo)產(chǎn)品,該產(chǎn)品是根據(jù)醫(yī)藥行業(yè)的特點,在消化吸收國外同類產(chǎn)品、考慮我國國情的基礎(chǔ)上研發(fā)而成的,與國外同類產(chǎn)品比具有很高的性能價格比。
  Founded on 16 April 2001, Shijiazhuang Keyuan Machinery & Equipment Co., Ltd., formerly known as Shijiazhuang Keyuan Machinery & Equipment Research Institute, is a professional manufacturer of machinery products approved by Hebei Science and Technology Commission, integrating scientific research, development, design, manufacturing and sale. Registered and operated according to the law, it enjoys independent management rights and intellectual property rights. Since its establishment, our company has cooperated with Hebei University of Science and Technology and completed a total of 26 research and development projects in five programs, and has been granted a number of patents. With a team specialized in dry granulation for more than 20 years, our company is a high-tech enterprise.
  The dry granulator is the only leading product of our company. According to the characteristics of the pharmaceutical industry, it is developed after digesting and absorbing similar foreign products and considering China's national conditions. It is in a leading position in China and has a very high performance-price ratio compared with similar foreign products.
  發(fā)展歷程DEVELOPMENT PATH
  2001年4月
  石家莊科源機械設(shè)備研究所注冊成立。
  Shijiazhuang Keyuan Machinery and Equipment Research Institute was incorporated
  2002年3月
  第一臺懸臂結(jié)構(gòu)臥式干法制粒機研制成功。
  The first cantilever structure horizontal dry granulator was successfully developed
  2003年1月
  石藥集團河北中潤制藥有限公司和我司簽訂訂購合同,我司第一套生產(chǎn)型懸臂結(jié)構(gòu)臥式干法制粒機走入市場。
  Shijiazhuang Group Hebei Zhongrun Pharmaceutical Co., Ltd. signed a contract with our company, and our first production-type cantilever structure horizontal dry granulator entered the market.
  2003年09月
  為華北制藥集團倍達有限公司維修進口干法制粒機,開始吸收和消化國外同類設(shè)備的成果
  結(jié)合國內(nèi)物料的情況完善設(shè)備的功能。
  Maintenance of imported dry granulator for Huabei Pharmaceutical Group Bida Co., Ltd., began to absorb and digest the results of similar equipment abroad improve the function of the equipment in combination with the situation of domestic materials.
  2004年03月
  得到石藥集團河北中潤制藥有限公司的認可又和我司簽訂兩套設(shè)備訂購合同,我司第二三套生產(chǎn)型懸臂結(jié)構(gòu)臥式干法制粒機走入市場。
  It was recognized by Hebei Zhongrun Pharmaceutical Co., Ltd. of Shijiazhuang Group and signed two sets of equipment ordering contracts with our company. The second and third sets of production-type cantilever structure horizontal dry granulators entered the market.
  2004-2006年
  隨著制藥、食品、化工行業(yè)內(nèi)不斷的推廣,得到更多企業(yè)的關(guān)注和訂購。
  With the continuous promotion in the pharmaceutical, food and chemical industries, more companies pay attention and order.
  2006年07月
  第一臺實驗型干法制粒機出口西班牙。
  The first experimental dry granulator was exported to Spain.
  2007年10月
  印度阿樂濱度公司和我司簽訂訂購合同,第一套生產(chǎn)型懸臂臥式干法制粒機出口。從07年至今我司持續(xù)為印度阿樂濱度公司供貨多達幾十套生產(chǎn)型干法制粒機。
  India Albindu Company signed an order contract with our company and exported the first production-type cantilever horizontal dry granulator. Since 2007, our company has continued to supply up to dozens of production-type dry granulators for Albindu Company in India.
  2008年05月
  國藥集團江陰天江藥業(yè)有限公司(國家中醫(yī)藥管理局批準的"中藥飲片改革試點單位",通過國家GMP認證的中藥配方顆粒生產(chǎn)企業(yè))和我司簽訂訂購合同,我司第一套生產(chǎn)型懸臂臥式干法制粒機用于中藥配方顆粒的生產(chǎn)。從08年至今我司持續(xù)為天江藥業(yè)供貨多達十余套生產(chǎn)型干法制粒機。
  Sinopharm Jiangyin Tianjiang Pharmaceutical Co., Ltd. (a "pilot unit for reforming traditional Chinese medicine decoction pieces" approved by the State Administration of Traditional Chinese Medicine, the first Chinese medicine formula granule manufacturer that has passed the national GMP certification) signed an order contract with our company, our first set The production type cantilever horizontal dry granulator is used for the production of traditional Chinese medicine formula granules. Since 2008, our company has continued to supply more than ten production-type dry granulators for Tianjiang Pharmaceutical.
  2009-2010年
  我司生產(chǎn)型懸臂臥式干法制粒機陸續(xù)進入東阿阿膠、康仁堂、國藥集團德眾藥業(yè)、啟元國藥等中藥企業(yè)。
  The cantilever horizontal dry granulator produced by our company has successively entered the leading traditional Chinese medicine companies such as Donge Ejiao, Kangrentang, Sinopharm Group Dezhong Pharmaceutical, and Qiyuan Sinopharm.
  2011年04月
  科源公司順利通過“ISO9001質(zhì)量管理體系”認證。
  Keyuan Company successfully passed the "ISO9001 Quality Management System" certification.
  2012年04月
  石家莊科源機械設(shè)備研究所更名為石家莊科源機械設(shè)備有限公司,廠址遷至石家莊市鹿泉區(qū)銅冶鎮(zhèn)綠島經(jīng)濟開發(fā)區(qū)碧水街。
  Shijiazhuang Keyuan Machinery Equipment Research Institute was renamed Shijiazhuang Keyuan Machinery Equipment Co., Ltd., and its factory moved to Bishui Street, Ludao Economic Development Zone, Tongye Town, Luquan District, Shijiazhuang City.
  2012年-至今
  經(jīng)過多年的經(jīng)驗積累,對同類進口產(chǎn)品的吸收以及反復(fù)的物料實驗,幾年間對設(shè)備進行過三次產(chǎn)品的升級,如今已服務(wù)包括國藥集團天江藥業(yè)、國藥集團福建承天金嶺藥業(yè)、國藥廣東一方藥業(yè)、石藥集團、華北制藥集團、中化帝斯曼、山東新華藥業(yè)、聯(lián)邦制藥、山東魯抗、山西威奇達、齊魯制藥、科倫藥業(yè)、麗珠集團、天士力、伊利集團、海南海藥、吳太感康、四川新綠色藥業(yè)、亞寶藥業(yè)、馬應(yīng)龍藥業(yè)、貴陽新天藥業(yè)、浙江醫(yī)藥集團、濟川藥業(yè)等多家行業(yè)企業(yè)在內(nèi)的上百家藥企。
  After years of experience accumulation, the absorption of similar imported products and repeated material experiments, the equipment has been upgraded three times in the past few years. Nowadays, the services include Sinopharm Tianjiang Pharmaceutical, Sinopharm Fujian Chengtian Jinling Pharmaceutical, Sinopharm Guangdong Yifang Pharmaceutical, CSPC, North China Pharmaceutical Group, Sinochem DSM, Shandong Xinhua Pharmaceutical, United Laboratories, Shandong Lukang, Shanxi Weiqida, Qilu Pharmaceutical, Kelun Pharmaceutical, Livzon Group, Tasly , Yili Group, Hainan Haiyao, Wu Taigankang, Sichuan New Green Pharmaceutical, Yabao Pharmaceutical, Ma Yinglong Pharmaceutical, Guiyang Xintian Pharmaceutical, Zhejiang Pharmaceutical Group, Jichuan Pharmaceutical, and many other leading enterprises in the industry Of hundreds of pharmaceutical companies.


干法制粒機
產(chǎn)地 進口 產(chǎn)品大小 小型
產(chǎn)品新舊 全新 電源電壓 380V
結(jié)構(gòu)類型 臥式 凈重 450kg
應(yīng)用領(lǐng)域 制藥 制粒方法 干法制粒
自動化程度 全自動 總功率 3kw
GZL100-25L小型實驗室干法制粒機工作原理設(shè)備依據(jù)干式制粒工藝的基本要求,將輕粉經(jīng)過脫氣均勻給料→預(yù)壓縮→壓片成型→破碎整粒成型四個步驟在不加粘合劑及水的條件下,制成不規(guī)則狀顆粒,完成從粉體至顆粒的物理變化過程。
GZL100-25L小型實驗室干法制粒機 產(chǎn)品信息

GZL100-25L小型實驗室干法制粒機

規(guī)格與性能

生產(chǎn)能力:5g~15kg/h

粒    徑:8~80目

壓輥尺寸(mm):Φ100×30

zui大系統(tǒng)壓力:20Mpa

zui大輥間壓力:6t

總功率:2.65kw  

總電壓:380V            

重    量:380kg

GZL100-25L小型實驗室干法制粒機整機特點

1、整機懸臂式設(shè)計吸收*技術(shù),將加工區(qū)與動力傳動區(qū)*隔離且外形整潔,拆裝清洗簡便,實現(xiàn)了從粉體到顆粒的潔凈密閉式生產(chǎn)。臺面布置整齊、緊湊、操作集中、人機界面安全、可靠、快捷,且信息量大。

2、本機采用兩級供料,性能優(yōu)于國內(nèi)普遍使用的一級給料,使藥粉脫氣充分,供料均勻且密實,尤其對有些較輕、流動性差的物料,進一步提高了成片強度,較好的控制了排氣的震動,提高了顆粒的成品率。

3、本機裝有自動液壓系統(tǒng),通過傳感器和電磁閥調(diào)整液壓系統(tǒng)壓力來控制輥間壓力,就可獲得不同藥物所要求的密度及顆粒的硬度。界面調(diào)整方便直觀,性能可靠。

4、控制系統(tǒng)采用PLC及液晶觸摸屏,提高了整機控制系統(tǒng)的性能和可靠性。

5、本機配有微少物料試驗裝置,只需5克物料就可以了解配方的可選性。

6、透明工作區(qū)的設(shè)計,使觀察更直接、方便。

7、整套系統(tǒng)結(jié)構(gòu)設(shè)計合理,工藝流程配比合理,生產(chǎn)能力按物料走向逐級放大,運行可靠。

 

 

工藝過程

設(shè)備依據(jù)干式制粒工藝的基本要求,將輕粉(游離水含量<1.5%)經(jīng)過預(yù)壓縮→壓片成型→整粒成型三個步驟在不加粘合劑及水的條件下,制成不規(guī)則狀顆粒,完成從粉體至顆粒的物理變化過程。

1、 上料工序:物料被斷續(xù)放入垂直送料料倉內(nèi)。

2、 垂直送料工序:干粉經(jīng)加料口進入料斗,在中空型垂直鉸龍的作用下,將粉體推入水平式螺桿送料器,此過程中,部分氣體由鉸龍底部向上經(jīng)鉸龍空心部位被排出,使粉料能均勻的被送入水平螺桿送料口內(nèi),送料量變頻可調(diào),保證螺桿填充飽滿、均勻、不空、不堵,并使粉體的密度得到了初步的提高。

3、 水平送料工序:脫氣后的物料進入水平送料器,通過螺桿的旋轉(zhuǎn),使物料在前移過程中再次脫氣,并將提高密度的物料強制送入壓片系統(tǒng),完成預(yù)壓工作。

4、 壓片工序:脫氣后的物料已經(jīng)具備了壓軋前的狀態(tài),經(jīng)過預(yù)壓后進入咬合區(qū)的物料與壓輥表面的磨擦力提高,減少了物料的磨擦,加大了咬入角,脫氣后的物料在壓軋成型過程中使設(shè)備運行更加平穩(wěn),成片強度均勻,質(zhì)量穩(wěn)定,成型后的壓片,經(jīng)下工序的破碎和整粒,粉化率明顯得到控制,更大限度地保證了產(chǎn)品的質(zhì)量。水冷式壓輥,接頭外置,使工作區(qū)無漏水污染的可能,并便于清理。

5、 整粒工序:在整粒系統(tǒng),經(jīng)破碎后的料片進入整粒機,在整粒刀的擠壓下,小顆粒很容易通過整粒機的孔板,不再發(fā)生破損,而大顆粒繼續(xù)在整粒機中被擠壓破碎為小顆粒,在此完成所需顆粒目數(shù)的圓整工作。整粒刀為連續(xù)轉(zhuǎn)動,效率高。至此完成由干粉至顆粒的全部生產(chǎn)過程。

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