生產(chǎn)型冷凍干燥機XY-GY-100水果燕窩石墨烯凍干設(shè)備

產(chǎn) 品 結(jié) 構(gòu)

Product structure

技 術(shù) 參 數(shù)

Technical parameters

備       注

Remarks

設(shè)計標(biāo)準：_CGMP

※  公用配供   public distribution

電源(三相五線制)

Power （three-phase and five-wire system）

380V/50HZ

總功率

Total Power

29Kw

制冷功率

Refrigeration power

15kw

真空功率

Vacuum power

1.1kw

加熱功率

Heating power

12kw

冷卻水量

Cooling water qty

≥10m³/h(T≤30℃/P=0.1-0.15Mpa)

壓縮空氣

Compressed air

≥0.45m³/Min（P=0.5-0.8Mpa）

除霜水

Defrost water

≥200kg (溫度50-60℃)

整機體積（長*寬*高）

Whole volume

6000*2200*2500

（按設(shè)計為準）

(According to design standard)

結(jié)構(gòu)型式

Structure

分體式(臥式圓桶型)

Split (Horizontal drum-type)

整機重量

Total weight

5000kg（約）

※  干燥箱體   Drying body

性能參數(shù)Performance parameters

設(shè)計制造標(biāo)準

Design and manufacturing standards

真空容器標(biāo)準

Vacuum vessel standard

箱體設(shè)計壓力

Chamber design pressure

-0.1Mpa

箱體設(shè)計溫度

Chamber design temperature

120℃

箱體真空泄漏率

Chamber Vacuum leak rate

0.025 m³ Pa./sec

主要部件main components

箱體材料

Chamber material

SUS304

箱體幾何形狀

Chamber Geometry

臥式圓桶型

Horizontal drum-type

門鎖方式

Lock method

手柄旋緊式

Handle tighten type

開門方式

Open the way

轉(zhuǎn)開門

Turn the door

開門方向

Direction of opening door

按照設(shè)計圖

According to the design

用戶可以選擇

user select

箱門材料

Door materials

SUS304

箱體外部裝飾

Box external decoration

不銹鋼原色

Stainless steel primary color

箱門觀察窗

Door observation window

門左右各一只φ150mm觀察窗

Two lights at the right and left of the middle door /φ150mm

1個

1 piece

箱體觀察窗

Observation window box

側(cè)面φ150mm(LED)帶燈觀察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1個

1 piece

箱門密封

Door sealing

箱門使用O截面硅橡膠密封

Sealed with silicone rubber O-section

1 副

1 pair

庫體頂部料車導(dǎo)軌

Trolley guide at top of Chamber

SUS304

1根

1 piece

物料溫度探頭

Material temperature sensor

進口熱電偶(產(chǎn)地：美G 歐米茄/A級精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

4支

4 pieces

真空傳感器

Vacuum sensor

成都正華APG-500

Chengdu Zhenghua APG-500

1支

1 piece

技術(shù)特點Technical Features

1

不銹鋼板材均選用優(yōu)秀品牌，經(jīng)精密拋光，保證箱體表面粗糙度，從而保證無菌要求

Stainless steel is polished with excellent brａnd to  ensure surface roughness to ensure sterility requirements

2

箱體底部無任何部件，方便清潔和維護。

There has not any parts at the bottom of chamber to facilitate cleaning ａnd maintenance

3

箱體、板層、軟管均經(jīng)過多道工序檢驗，確保不漏

Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage

4

庫體全部為不銹鋼制造；

Libraries are used stainless steel;

※  板    層  Shelf 

性能參數(shù)Performance parameters

擱板有效總面積

Total usable area of shelves

10M²

板層Z高溫度

Maximum temperature of lamellar

+120℃

板層升溫速率(空載) 

Shelf heating rate (no load)

≥1℃/min

板層冷卻速率(空載) 

Shelf cooling rate(no load)

≥1℃/min

主要部件Main components

板層材料

Shelf material

鋁合金型材D31（6363）

Aluminum alloy D31 (6363)

設(shè)計壓力

Design pressure

0.5MPa

表面處理

Surface Treatment

陽J氧化處理,(膜厚6μ)+著色處理

anode oxidation process, (thickness 6μ) + Shading

板層層數(shù)

Number of board layers

左右對稱懸掛式（13+13塊）

Symmetrical hanging (13+13 block)

板層間距

Shelf spacing

77mm

板層尺寸

Shelf dimensions

540mm*780mm*18/塊

加熱總管

Heating main tube

SUS304不銹鋼

4根

4 pieces

連接軟管

Connecting hose

SUS304不銹鋼

52根

52 pieces

技術(shù)特點Technical Features

1

板層具有很高強度，能夠耐受長期使用；

Shelf has high strength and can withstａnd long-term use;

2

板層通過專用機械加工，可保證高要求平整度；

Shelf through a dedicated machining, can guarantee high demａnd flatness;

3

板層加熱控溫精度±1℃（PID調(diào)節(jié)）

Shelf heating temperature control accuracy at ± 1 ℃ (PID regulator)

※  冷 凝 器Condenser

性能參數(shù)Performance parameters

設(shè)計標(biāo)準

Design Standard

真空容器標(biāo)準

Vacuum vessel standard

箱體設(shè)計壓力

Cabinet design pressure

-0.1Mpa

Z大凝冰量

Maximum condensate ice

150KG/batch/set

主要部件Main components

冷凝器材料

Condenser material

SUS304

盤管材料

Coil pipe material

SUS304 

盤管形式

Coil form

蛇型盤管

Snake-type coil

盤管位置

Coil position

安裝在板層下方

Installed under the board

冷阱觀察窗

Observation window

側(cè)面φ150mm(LED)帶燈觀察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1個

1 piece

化霜方式

Defrosting Mode

熱水霧狀噴淋

Hot Water mist spray

化霜噴嘴

Defrost nozzle

SUS304

4只

4 pieces

氣密性試驗值

Tightness test value

1.2Mpa/30min，保壓24hr無任何泄漏現(xiàn)象

1.2Mpa/30min, packing 24hr without any leakage

耐壓試驗

Pressure test

1.8Mpa/30min，無明顯的變形現(xiàn)象

1.8Mpa/30min, no significant deformation

溫度傳感器

Temperature probe

進口熱電偶(產(chǎn)地：美G 歐米茄/A級精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

1支

1 piece

技術(shù)特點Technical Features

1

不銹鋼板材均選用優(yōu)秀品牌，經(jīng)精密拋光，保證箱體表面粗糙度，從而保證無菌要求；

Stainless steel is polished with excellent brａnd to  ensure surface roughness to ensure sterility requirements

2

氬氣保護自動焊，一次內(nèi)外成型，保證管路不漏和內(nèi)部干凈

Argon welding, forming an internal and external, to ensure  pipes cleanly and without leak

3

冷阱內(nèi)壁采用特殊方式清洗，保證無污垢，確保系統(tǒng)清潔

The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean

4

庫體內(nèi)全部為不銹鋼制造

Storage are used stainless steel

※  制冷系統(tǒng)Refrigeration System

性能參數(shù)Performance parameters

冷凝器降溫速率(空載) 

Condenser cooling rate (no load)

20℃→-40℃≤30min

冷凝器降溫速率(空載)

Condenser cooling rate (no load)

≤-70℃

主要部件Main components

壓縮機

Compressor

德G比澤爾/S6H-20.2Y

German BITZER /S6H-20.2Y

1臺

1 set

冷媒

Refrigerant

R404a

功率

Power

15Kw

油分離器

Oil separator

美G艾默生

USA EMERSON

1只

1 piece

氣液分離器

Vapor-liquid separator

中國臺灣愛夢得

Taiwan Airmender

1只

1 piece

高壓保護器

High pressure protection device

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece

低壓保護器

Low pressure protection device

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece

油壓差控制器

Pressure differential controller

德G比澤爾DELTA-PⅡ

Germany BITZER DELTA-PⅡ

1只

1 piece

干燥過濾器

Dry filter

美G艾默生

USA EMERSON 

1套

1 set

冷媒視鏡

Refrigerant endoscopic

丹麥丹佛斯

Denmark DANFOSS

1只

1 pieces

高壓壓力表

High pressure gauges

德G羅森博格

Germany Rothenberger

1只

1 piece

低壓壓力表

Low pressure gauges

德G羅森博格

Germany Rothenberger

3只

3 pieces

膨脹閥

Expansion valve

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece

電磁閥

Solenoid valve

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece

水壓保護控制器

Protection Controller for water pressure

丹麥丹佛斯

Denmark DANFOSS

1只

1 piece

水冷式冷凝器

Water condenser

杭州賽富特

Hangzhou safety

1只

1 piece

管道保溫

Pipe insulation

美G福樂斯

USA ARMAFLEX

技術(shù)特點Technical Features

1

壓縮機采用比澤爾制冷壓縮機，性能更加穩(wěn)定、可靠、維護方便

Compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain

2

壓縮機溫度與壓力多重保護功能

Temperature and pressure of compressor has multiple protection features

3

液體二次過冷:高壓液體進入中冷器前得到一次冷卻，避免電機在J端工況下發(fā)熱，同時回氣得到一定的過熱，避免壓縮機在J低吸氣壓力下工作

Liquid cooling for two times: the cooling before high-pressure liquid enter into condenser to avoid motor heating in extreme conditions.

4

采用符合蒙特利爾公約的環(huán)保型制冷劑

Compliance with the Montreal Convention, with environmentally friendly refrigerants;

※  真空系統(tǒng)Vacuum system

性能參數(shù)Performance parameters

抽氣速率

Extraction rate

大氣壓Atmospheric pressure→133.3Pa≤20min

J限真空度

Ultimate vacuum

≤10Pa

真空調(diào)節(jié)范圍

Vacuum adjustable range

13.3-200Pa

主要部件Main components

真空泵型號/數(shù)量

Vacuum pump type/Number

上海眾德V0063D+內(nèi)置油霧過濾器

SHANGHAI ZD V0063D + oil mist filter

1臺

1 piece

真空泵抽速

Vacuum pump speed

63m³/h

機組功率

Power Units

1.5kw

真空泵油

Vacuum oil

100#

1.5L

捕水器排水閥

Condenser drainage valve

德GFV球閥/DN25

German FV ball valve /DN25

1只

1 piece

破真空閥 

Broken vacuum valve

德GFV球閥/DN25

German FV ball valve /DN25

1只

1 piece

真空調(diào)節(jié)閥

Vacuum control valve

西馬特KF16 

SIGEV KF16

1只

1 piece

技術(shù)特點Technical Features

1

針對凍干水果的特點，采用旋片真空泵，抽速更大，效率更高。

According to the characteristics of freeze-dried fruit,  use rotary vane vacuum pump , the pumping speed is larger and more efficient

2

采用不銹鋼廣角噴嘴，除霜節(jié)水，GX。

Stainless steel wide nozzle, defrosting water saving, high efficiency.

3

真空度可按設(shè)定值自動控制，可實現(xiàn)一個凍干周期內(nèi)真空度的多次變量控制；10-200Pa內(nèi)可調(diào)節(jié)

Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle vacuum degree of multiple variable control; Can be adjusted within 10-200pa

※  循環(huán)系統(tǒng)Circulatory system

性能參數(shù)Performance parameters

板層升溫速率(空載)

Shelf heating rate (no load)

≥1℃/min

主要部件Main components

循環(huán)泵

Circulating pump

中G南方水泵TD40-16/2

CHINA CNP TD40-16/2

1臺

1 piece

功率

Power

1.1Kw

導(dǎo)熱液

Thermal liquid

去離子水

Deionized water

 (機內(nèi)量)

 (machine capacity)

加熱方式

Heating mode

電熱管12KW/G產(chǎn) 

Heating pipe 12KW /made in china

1 套

1 sets

溫度傳感器

Temperature Sensor

熱電偶

Thermocouple

1支

1 piece

管道保溫材料

Pipe insulation material

耐高溫保溫棉

High temperature resistant cotton

技術(shù)特點Technical Features

1

電加熱采用PID能量調(diào)節(jié)控制，具有節(jié)能和控溫穩(wěn)定的特點；

Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability;

2

采用中G品牌的CNP，實現(xiàn)無泄漏，無噪音，穩(wěn)定運行

Use china brands of CNP , leak-free, no noise, stable operation.

※ 物料輸送系統(tǒng)Material handling system

性能參數(shù)Performance parameters

輸送方式

Transportation methods

吊軌式

Performance parameters

主要部件Main components

料車材料/數(shù)量

Trolley material /NO.

SUS304

1輛（干燥庫內(nèi)）

1set in dry library

SUS304

1輛（速凍庫內(nèi)）

1 set in frozen library

每輛料車裝盤數(shù)

Trays loading on the trolley:

每層2只×12層

2×12 layers

24只

24 pieces

料盤材料/數(shù)量

Number of trays/material

厚度2.0mm/鋁合金/陽J氧化處理/沖壓盤

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只（干燥庫內(nèi)）

24 pieces in dry library

厚度2.0mm/鋁合金/陽J氧化處理/沖壓盤

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只（速凍庫內(nèi)）

24pieces in frozen library

料盤尺寸

Tray NO.

540mm×780mm

總料盤面積

Area of trays

540mm×780mm×24只

10m²

料車軌道材料

track material of trolley

SUS304

料車軌道長度

track length of trolley

按設(shè)計圖紙According to design drawings

技術(shù)特點Technical Features

1

料盤采用沖壓加工，不變形，經(jīng)久耐用；

Trays are used stamping, no deformation, durable;

2

雙套設(shè)計：干燥庫體和速凍庫體內(nèi)各有一套料車和料盤，能連續(xù)運行，提高產(chǎn)能量；

Two sets of design: both dry library body and frozen library have a set of trays and trolleys, which can run continuously, improve production energy;

3

采用吊軌式設(shè)計，傳送速度快，地面更干凈，更易清潔；

Use hanging rail design, transmission speed faster, the ground cleaner ａnd easy to clean.

※  控制系統(tǒng)Control system

性能參數(shù)

冷凍干燥方式Freeze-drying method

手動、自動可切換

Manual and automatic switch

化霜方式Defrost mode

熱水霧狀噴淋

Hot water mist spray

主要部件Main components

控制軟件

Control software

XY-FD-10

1套

one set

控制方式

Control mode

PC+PLC(全自動+程序+全手動應(yīng)急運行）

PC +PLC (automatic + program + full manual emergency operation)

PLC（程序控制器）

SIEMENS（西門子）S7-1200

1只

1 piece

凍干曲線

Freeze-drying curves

配置式管理，任意凍干曲線儲存

Profile management, storage of any freeze-drying curve

溫度模塊

Temperature module

SIEMENS（西門子）

1只

1 piece

真空模塊

Vacuum module

SIEMENS（西門子）

1只

1 piece

PC

DELL

1臺

1 set

顯示屏

Display

19.5寸 DELL 液晶顯示器

19.5 inch DELL LCD Monitor

1臺

1 set

電流保護器

Current protection device

施耐德

Schneider

1 套

1 set

交流接觸器

AC contactor

施耐德

Schneider

1 套

1 set

電器柜

Electrical cabinets

可聯(lián)在機架上/可單D放置linked at the rack on / placed separately

1只

1 piece

電器部件型號與數(shù)量按實際為準) (Electrical components of the model and quantity according to the actual date)

技術(shù)特點Technical Features

1

符合FDA歐盟標(biāo)準，電子簽名，多組密碼；

Comply with FDA EU standards, electronic signatures, multiple passwords;

2

自動操作和手動操作在任何節(jié)點任意切換；

Automatic operation and manual operation can change in any node;

3

系統(tǒng)操作可在機房、凍干控制室進行，并且相互具有互鎖功能，避免誤操作；

We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse;

4

友善的人機界面具有各種部件、主要部件工作狀態(tài)及溫度、真空度參數(shù)顯示；

A variety of components, the main components working condition and temperature, vacuum

5

“工藝配方管理”隨意設(shè)置凍干工藝曲線；

"Process recipe management" are free to set the freeze-drying technology curve;

6

“冷凍干燥”自動過程有階段顯示功能，并可任意跳段；

Show stage feature in "Freeze drying"  processes, and any jump

7

“冷凍干燥”過程中可對配方進行隨時調(diào)整；

"Freeze drying" process can be adjusted to the formula;

8

操作畫面具有各個故障點顯示功能；

Operation screen display with different point of failure;

9

具有數(shù)據(jù)、曲線兩種記錄功能，可隨時調(diào)用或打?。?/span>

It has data and curve records function，Can always call or print;

10

凍干過程智能化控制，可自動進行凍干終點判別。

Freeze-drying process intelligent control, automatic lyophilized end discrimination.

11

智能遠程控制，遠程診斷。實現(xiàn)控制室集中控制，節(jié)約人力。減輕勞動強度。

Intelligent remote control, remote diagnostics. Central control room to achieve centralized control, saving manpower. Reduce labor intensity

12

操作面板可實現(xiàn)多G語言一鍵式切換。

The operation panel can realize multi-language one-button switch.

※ 驗證文件Verify file

1

FAT工廠驗收測試The factory acceptance test

2

SAT客戶現(xiàn)場驗收測試The customer site acceptance tests

3

操作手冊O(shè)perating Manual

4

維護手冊Maintenance Manual

5

平面布置圖Floorplan

6

電氣線路圖Electrical circuit diagram

7

主要部件說明書Main parts manual

※ 備品備件

序號NO

名稱

Name

型號/規(guī)格/材質(zhì)

Model / Specification / Material

數(shù)量

Quantity

1

冷媒

Refrigerant

霍尼韋爾R404A

Honeywell R404A

10KG

2

冷凍機油

Refrigeration Oil

德G比澤爾BSE170

German BITZER BSE170

5L

3

電磁閥線圈

Solenoid valve coil

丹麥丹佛斯 018F6701

Denmark DANFOSS  018F6701

1只

1 piece

4

溫度傳感

器Temperature Sensor

T型

T type

2 根

2 pieces 

5

制冷專用扳手

Refrigeration special wrench

CT122

1把

1 piece

6

制冷專用加液管 

Plus liquid pipes

6MM

1根

1 piece