用途與簡(jiǎn)介：/Purpose and introduction
西林瓶液體洗烘灌裝加塞聯(lián)動(dòng)線由 QCL 系列立式超聲波洗瓶機(jī)、 ASMR隧道式熱風(fēng)循環(huán)滅菌烘箱、NFGF系列型西林瓶液體灌裝加塞機(jī)組成，也可單機(jī)使用。適用于2-25ml規(guī)格的西林瓶水針的生產(chǎn)。能完成噴淋注水、超聲波粗洗、瓶外壁水沖洗、瓶?jī)?nèi)壁連續(xù)二次循環(huán)水沖洗、一次吹氣、一次新鮮水沖洗、連續(xù)二次吹氣、瓶外壁吹氣、預(yù)熱、烘干滅菌去熱原、冷卻、前充氣、灌裝、后充氣、加塞等二十多道工序。
NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.
特點(diǎn)：/characteristic
◆洗瓶機(jī)采用機(jī)械手夾瓶，適用多種規(guī)格的西林瓶；
Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;
◆洗瓶采用水氣噴針往復(fù)跟蹤插入方式，清洗效果好，節(jié)約能源。并設(shè)有針架防抖動(dòng)裝
Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame
◆洗瓶整個(gè)水氣管路、噴針獨(dú)立分開，避免了交叉污染，符合GMP規(guī)范要求；
Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;
◆洗瓶機(jī)出瓶螺桿前加裝緩沖塊，有保護(hù)螺桿，減少碎瓶作用；
Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;
◆洗瓶機(jī)出瓶采用整體進(jìn)口同步帶，連接撥瓶塊輸送安瓿，運(yùn)行穩(wěn)定可靠；
Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;
◆烘箱采用熱風(fēng)循環(huán)加熱，溫度均勻，節(jié)能；
Oven adopts hot air circulation heating, temperature uniformity, energy saving;
◆烘箱設(shè)有防突然斷電保護(hù)功能，運(yùn)行安全；
Mixer oven has suddenly loses power protection function, safe operation;
◆烘箱可配循環(huán)水冷裝置，不損耗房間風(fēng)量，減少房間的壓差不平衡的風(fēng)險(xiǎn)，降溫效果好；
Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.
◆烘箱可配壓差自動(dòng)平衡調(diào)節(jié)系統(tǒng)，減少房間和烘箱的壓差不平衡造成的高溫段偏移，灌裝間洗烘間溫度升高等一系列的問題；
Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;
◆烘箱設(shè)有DOP檢測(cè)接口(包括風(fēng)壓，風(fēng)速，塵埃粒子檢測(cè)口)；
Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);
◆烘箱冷卻段可帶滅菌功能(FDA特選)；
Mixer oven cooling segment with the function of sterilization (FDA selected);
◆烘箱網(wǎng)帶可帶超聲波及CIP在線清洗系統(tǒng)；
Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;
◆烘箱內(nèi)腔可進(jìn)行、多角度高壓水沖洗；
In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;
◆灌裝機(jī)采用水平同步帶的運(yùn)瓶模式，具有高速度，而且分瓶準(zhǔn)確，更換規(guī)格件方便；
In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;
◆瓶子底部所在的運(yùn)輸平面和工作臺(tái)面有一定的距離，有利于百級(jí)層風(fēng)流的通過，防止產(chǎn)生亂流污染藥液；
In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;
◆灌裝機(jī)加塞部分，采用水平送塞，以及水平圓盤吸塞，具備觀察方便，上料方便，送塞高速的特性；
Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;
◆灌裝機(jī)可配陶瓷泵、不銹鋼泵、蠕動(dòng)泵；
In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;
◆灌裝機(jī)無(wú)瓶止灌，無(wú)瓶不加塞功能；
In pieces filling machine no bottle filling, no bottle no gasser function;
◆灌裝機(jī)可選配伺服灌裝形式(臺(tái)達(dá)、三菱、施耐德)。
In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).
◆整線采用PLC總控制、變頻器、觸摸屏控制技術(shù)，運(yùn)行穩(wěn)定可靠；觸摸屏可顯示各單機(jī)的運(yùn)行動(dòng)態(tài)，各控制點(diǎn)的水壓、氣壓、風(fēng)壓、溫度等顯示，各開關(guān)狀態(tài)和故障顯示，故障自我診斷和故障分析及排除方法，使整個(gè)生產(chǎn)過程達(dá)到自動(dòng)化控制，聯(lián)線具有三機(jī)自控平衡裝置，保證生產(chǎn)均衡可靠。
The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.
根據(jù)客戶的需要，還可供選配：
According to the needs of customers, but also available for selection:
◆西門子、施耐德、三菱、臺(tái)達(dá)等品牌控制系統(tǒng)；
Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;
◆水、氣壓力、水溫及超聲波強(qiáng)度、塵埃粒子、風(fēng)速在線檢測(cè)、報(bào)警、記錄、打印系統(tǒng)；
Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;
◆ORABS、CRABS、無(wú)菌隔離器系統(tǒng)?！鬙RABS、CRABS、無(wú)菌隔離器系統(tǒng)。
Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.
技術(shù)參數(shù)/technical parameters:
產(chǎn)品型號(hào) product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
適用規(guī)格 Cutting dimension(ml) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | 2-25(國(guó)際西林瓶) | ||||||
灌裝頭數(shù) Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生產(chǎn)能力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶合格率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶破損率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
滅菌溫度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排風(fēng)量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌裝精度Filling accuracy(%) | ≤ ±2.5 (機(jī)械式驅(qū)動(dòng)容積泵、陶瓷泵、不銹鋼泵) ≤ ± 0.5-1.0 (伺服驅(qū)動(dòng)容積泵) | ||||||||||||
加塞合格率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
空氣層流潔凈度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
電容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
電源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
總重量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外形尺寸boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 | ||||||
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